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     2026:7/3

International Journal of Multidisciplinary Research and Growth Evaluation

ISSN: (Print) | 2582-7138 (Online) | Impact Factor: 9.54 | Open Access

An Analysis of Operations Management Practices in Packaging Industries to Enhance Production Performance: A Case Study

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Abstract

The worldwide beverage market, a significant aspect of the global beverage field, faces mounting pressure to enhance production methods due to heightened rivalry, shifting consumer tastes, and environmental issues. This research investigates the effects of operations management techniques on manufacturing effectiveness in the packaging sector, concentrating on vital strategies such as lean production, OEE/OPI assessment, Total Quality Management (TQM), Total Productive Maintenance (TPM), Optimal Maintenance Methods, Minimizing Production Waste, Techniques for Identifying Problems, Cleaning, Inspection, Tightening, and Lubrication (CILT), as well as Just-In-Time (JIT) production. The findings emphasize how these techniques influence production methodologies, cost efficiency, quality assurance, and general effectiveness. An examination of operations management within the packaging sector recorded downtimes over a 13-week period and analyzed them using Pareto Analysis. Taking into account the 4M (Machine, Man, Material, and Method) alongside downtimes affecting production efficiency, it was found that Material was responsible for 46% of the total downtime, while Machine Failures, Starvation, and Blocking accounted for 35%. Additionally, Man was responsible for 10%, and Method for 9%. Thus, addressing issues related to material quality, the lack of high-quality raw materials, compromised bottle quality, and engaging in Total Productive Maintenance and optimal maintenance plans could resolve over 70% of challenges in production performance, as indicated by the studies. This research enhances the understanding of the essential role operations management plays in refining production processes and underscores the advantages of optimizing systems to improve manufacturing performance, pinpointing critical practices and obstacles while offering practical suggestions for boosting production effectiveness.

How to Cite This Article

Chinedu James Ujam (2025). An Analysis of Operations Management Practices in Packaging Industries to Enhance Production Performance: A Case Study . International Journal of Multidisciplinary Research and Growth Evaluation (IJMRGE), 6(2), 1112-1124.

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